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Dairy cattle are milked by machine. Milking machine design and
function is critical for rapid and efficient removal of milk without damage
to the teat or gland and with minimal risk for transmitting pathogenic
microorganisms that might cause mastitis. The only way for mastitis-causing
organisms to enter the teat is through the streak canal. This is the same
route by which milk leaves the gland, therefore, anytime that the streak
canal is opened to remove milk the gland is susceptible to potential intramammary
infection.
Much of the recommended process of milking relates directly or indirectly
to control and prevention of mastitis. The physical and functional interface
between the teat and the machine are carefully designed to minimize the
chances of intramammary infection occurring as a result of milking. Although
the milking machine may only account for 5-10% of mastitis cases, proper
milking machine function must be maintained over time. Incorrect vacuum
or pulsator settings or worn teat cup liners all can enhance the role
of the milking machine in contributing to intramammary infection.
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The machine includes teat cups that contact the cows
teats and remove the milk, a claw where milk pools as it
is removed from the four teats, vacuum tubes that provide
vacuum to the teat cups and a milk tube that removes milk
away from the claw, a source of vacuum for the machine, and a pulsator
that regulates the on-off cycle of the vacuum. Many milking machines
today have an automatic take-off (ATO or detacher) device that removes
the machine from the cow when milking is completed. In addition,
many milking machine systems are linked to a computer system that
both regulates the machine and generates data about the cow and
its milk as milking is occurring. The description below is an overview
of the milking machine components.
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Milking machine on a cow indicating
machine parts. Note the chain leading from the claw to the left
side of the image. This chain is part of the ATO of this sytem.
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Most cows have four functional teats. Therefore, milking machines are
designed with four teat cups. These are composed of an inner rubber liner
and an outer shell, usually made of metal. The rubber liner is relatively
thin in the section that sits inside of the shell, while the liners
tube below the shell is thicker rubber.
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Milking machine with two of the teat cup liners removed from the claw.
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Closer view of the claw with two liners removed.
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Rubber liner and the stainless steel shell.
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If you consider this arrangement for a moment, you will realize
that the teat cup assembly results in two chambers (see below):
A) one inside of the liner and B) one between the metal shell and
the outside of the liner. A vacuum is pulled in both chambers; the
vacuum in chamber A is continuous,
while the vacuum in chamber B alternates
between atmospheric pressure and the vacuum.
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Milk phase of the pulsation
cycle.
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Rest phase of the pulsation
cycle.
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When the teat cup is applied to the teat, the end of the inside
chamber is filled by the teat. During the milk phase the
vacuum applied inside the liner is constant and keeps a constant
negative pressure at the end of the teat, drawing milk (in yellow)
from the gland. The vacuum applied to chamber B, between the shell
and the thinner walled part of the liner, keeps the liner from collapsing
under the vacuum. During the rest phase, the vacuum inside
chamber B is monetarily off. Air (in green) enters chamber B instantly
reaches atmospheric pressure, colapsing the rubber liner around
the teat end, massaging the teat and maintaining blood flow. The
lower part of chamber A maintains its vacuum (lower part of right
diagram), while the upper part around the teat momentarily loses
vacuum. This alternating vacuum-atmospheric pressure in chamber
B is controlled by a pulsator.
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However, if the constant vacuum were left onto the teat end for an extended
period, blood and lymph would accumulate in the end of the teat, causing
trauma to the teat. This would be like attaching a vacuum hose to the
end of your finger. The area exposed to the hose would turn red with accumulated
blood. To prevent teat-end trauma, This alternating vacuum-atmospheric
pressure, referred to as pulsation, is important for maintaining teat
end health.
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A proper pulsation rate, that is the number of cycles of
vacuum on - vacuum off (in Chamber B above), or milk phase rest phase cycles, usually is about 45-60 per minute. The ratio
of time that the machine is in milk phase vs rest phase should be
between 50/50 to 60/40 (pulsation ratio). In some systems,
pulsation ratios are slightly different for teat cups milking the
fore quarters vs the rear quarters. This is done because typically
the rear quarters are larger and contain more milk than fore quarters.
Therefore, rear quarters usually take slightly longer to milk out
compared with fore quarters. The adjusted pulsation to rear vs.
fore can account for this difference so that the rear quarters milk
out faster and all quarters are properly milked out when the automatic
take-offs detach the machine.
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Teat-end vacuum should be stable and should be approximately
11-12 inches of mercury. Teat end vacuum fluctuations can occur
because of several things. Improper vacuum, either because of incorrect
vacuum settings, flooded milk lines (see below for high lines),
or uneven milkout of quarters, can cause air to leak in between
the teat and the rubber liner of the teat cup. This often results
in a sucking sound called liner slips. It is not unusual to hear
a sucking or squawking noise in any milking operation, but if they
are too frequent, it is a sign of something improper in the milking
system. The concern about liner slips (liner squawks) with
respect to mastitis is that air entering one teat cup can forcefully
blow milk from the claw up the other liners and droplet so milk
may enter the other teats. This also may occur if the teat cup slips
off of one of the teats, or the person putting the machine on the
cow allows too much air to be sucked into a teat cup while milk
is being removed from the other quarters. If a milk droplet entering
another teat is contaminated with a bacterium, then transmission
of mastitis-causing pathogens may occur.
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After the milk leaves the teat it collects in the collecting bowl
of the claw (image to the right). The milk then is drawn from the
claw, through the milk hose to the milk line by the same vacuum
as inside the liner (same as Chamber A above).
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If a milk line is above the cow (high line), then the milk
in the milk hose must flow against gravity. If too much milk is
flowing through the milk hose and the vacuum is blocked off, the
vacuum inside the milk hose/claw/liners can be momentarily reduced
(vacuum fluctuations), causing liner slippage on the teats
or even for the machine to fall off the cow. If the milk line is
lower than the cow (low line), as in a parlor where the people
milking the cows are in a pit below the level of the cows, then
milk flows away from the claw with gravity. These low line systems
result in overall more efficient milk removal.
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Low milk line in a parlor.
Note milk hose goes down from the claw hanging under the udder to
the milk meter. The milk meter is attached to the low milk line
(larger of the pipes in this image).
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Checking the slope of a low milk line.
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Many milking systems today are equipped with an automatic detacher (called
an automatic take-off or ATO; see resources on the Milking
Process). The milking system detects flow rate of milk coming from
the gland. When that flow rate drops to a specified level, the vacuum
is turned off and a mechanical arm or chain retracts and pulls the
machine from the cow's udder. This prevents overmilking of the cow's
udder that often happens when humans have to make the decision of
when to take the milker off.
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Milk in the milk
line flows to a pump that pumps it to the milk tank, usually housed
in a separate room from where the milking is occurring.
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Pump that pumps milk into the bulk tank.
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Bulk tank.
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Milking systems today often are controlled by computer systems that record
production information, sometimes indicators of mastitis, and other cow
information. Milk yield is determined by a milk flow meter.
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Computer control for milking machine.
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Milk flow meter measures milk yield.
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Obviously, because the milking machine comes into contact with the cows
teats or milk in the claw can impact up on the teat ends, cleanliness
of the machine and hygiene during the milking process are critical for
successful control of mastitis during the milking process. After milking,
the machine is thoroughly cleaned with hot water, soap, acid and germicide
solutions.
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